Peloton® Bottom Bracket Replacement Procedure Using PeloSmith™ Complete Bottom Bracket Repair Kit

Peloton® Bike Bottom Bracket Replacement Procedure - Using PeloSmith™ Complete Bottom Bracket Repair Kit

       

PURPOSE

This bulletin provides step-by-step instructions for safely removing and replacing the bottom bracket assembly on Peloton® bikes using the PeloSmith™ Complete Bottom Bracket Repair Kit.

TOOLS REQUIRED

• PeloSmith™ Complete Bottom Bracket Repair Kit
• Crank Arm Bolt Wrench
• Crank Puller Tool
• Groove Joint Pliers
• Torque Wrench

PROCEDURE

STEP 1 – REMOVE BELT GUARD

Remove the belt guard by unscrewing the fasteners located on the user left side of the bike.

STEP 2 – REMOVE DRIVE BELT

Carefully remove the drive belt from the drive pulley.

STEP 3 – REMOVE CRANK ARM BOLTS

Using the crank arm bolt wrench, remove both crank arm bolts.

STEP 4 – PREPARE CRANK PULLER

Ensure the end of the crank puller is flush (fully seated) before use.

STEP 5 – INSTALL CRANK PULLER

• Thread the crank puller into the crank arm by hand (clockwise).

• Start slowly to avoid cross-threading.
• Once resistance is felt, use a wrench to fully tighten the tool.

IMPORTANT:

• No more than 2–3 threads should remain visible.
• Improper insertion can damage crank arm threads and may require full frame replacement.

STEP 6 – REMOVE CRANK ARM

Turn the center (silver) rod of the crank puller clockwise to remove the crank arm.

• High force is required — this is normal.

CRITICAL ROTATION NOTE

From this point forward:

• Removal Direction: Toward the Handlebar
• Installation Direction: Away from the Handlebar

Reference:
TTHB = Turn Toward Handle Bar (Removal)

STEP 7 – REMOVE LOCK RING

Using groove joint pliers:

• Turn counterclockwise (TTHB)
• Grip only the lock ring

WARNING:
If the pliers contact the frame, the lock ring will not rotate properly.

STEP 8 – ATTACH REMOVAL TOOL

Connect the bottom bracket removal tool to a torque wrench.

STEP 9 – REMOVE BOTTOM BRACKET

• Insert the removal tool into the bottom bracket
• Rotate TTHB (toward handlebar) on both sides

NOTE:

• The right side uses reverse threading
• Additional assistance may be required to stabilize the tool during removal

INSTALLATION

Repeat all steps in reverse order to install the new bottom bracket.

FINAL TORQUE & SAFETY NOTES

• Apply equal or greater force during installation as was required for removal
• Ensure all components are fully seated and secure
• Improper tightening may result in:
  • Premature wear
  • Noise
  • Component failure

SUMMARY

Proper installation of the bottom bracket is critical for performance, safety, and longevity. Following these steps precisely will ensure a secure and professional repair.